How do flue gas heat recovery systems work?
Flue Gas Heat Recovery Systems (FGHRS) take advantage of heat within waste flue gases resulting from the combustion of gas in your boiler. This recovered heat is used to preheat the cold water entering the boiler, thereby lowering the amount of energy needed to warm the water up to the required level.
Even the most efficient boilers available on the market today are only 90% efficient, as a result of heat lost in the waste flue gas, however the installation of a FGHRS on even a brand new boiler can help further drive up energy efficiency, helping you save money on your energy bills.
Flue gas heat recovery systems requires very little maintenance, with no need for mains electricity. They can they be used in combination with a number of renewable technologies and help cut water use by your boiler by up to 6%, which is helpful if you are on a water meter.
What can a flue gas heat recovery system do for my boiler?
Almost all modern boilers are ‘condensing boilers’. This means that they already have some sort of heat recovery type system built in, making them much more efficient than older boilers. Even so, a FGHRS can further increase the efficiency of these condensing boilers in most cases, delivering the same amount of heat with 7% less gas.
On older boilers the savings are much more substantial – for example, if you install a FGHRS on a G rated boiler you could see gas savings of up to 52%, whilst on older combis the savings can be up to 35%. In many cases, even though these savings are huge, it is probably a more economical decision to upgrade the boiler to a condensing model as well as installing a FGHRS.
Remember that not all boilers work with FGHRS and each system will be different, so you will need to check with the manufacturer to ensure your boiler is compatible.
A typical saving on an A band boiler would be around 5% on your gas bill, and we have done some worked examples to see what that would mean in terms of payback:
Modern A Band Boiler (5% saving)
Gas Usage | Cost | Savings through FGHRS | Payback |
10,000kWh (Small property) | 400£/year | £20 | 39 Years |
20,000kWh (Medium sized property) | 800£/year | £40 | 20 Years |
30,000kWh (Large Property) | 1,200£/yr | £60 | 13 Years |
80% Efficient boiler (10% saving)
Gas Usage | Cost | Savings through FGHRS | Payback |
10,000kWh (Small property) | 400£/year | £40 | 20 Years |
20,000kWh (Medium sized property) | 800£/year | £80 | 10 Years |
30,000kWh (Large Property) | 1,200£/yr | £120 | 7 Years |
As you can see, even without the GDHIF, it is a great addition to your boiler if you live in a large property.
Advantages
- Helps improve the efficiency of your heating system by recovering heat from flue gases.
- Use less gas for the same temperature.
- Fit and forget technology, very little maintenance required.
Disadvantages
- Payback time is not particularly cost effective, unless you use a lot of gas.
Cost
- From £1,000 for unit and installation.
hi I need a new boiler, I’m looking at a green star 36 chi with a flu heat recovery unit.
Hi Chris,
We can help with this – where abouts are you based?
Hi
I need gas heat recovery systems price for gas power plant with 2 gas turbine 2*162 MW
or combined power plant 2*162 MW gas turbine
with 1*160 MW steam turbine
Good Afternoon,
My name is Shahab Azizi, and I am interested in learning more about your economizers. I am developing a technology support paper for a utility provider in California. We are aiming to develop this support paper for non-residential customers to estimate the energy savings and the feasibility of adding an economizer to their existing boilers. I was hoping to get some general information to reference in my paper, such as installation and material cost estimates, energy saving estimates, design limitations and also the effective useful life of these units. I see some information on your webpage stating that these can increase efficiency by up to 10%, and was wondering how this was estimated and what calculations were done. I also see that costs start from as low as 1,000, is there more information available for the cost of these units?
I have a baxi solo 2rs60 boiler and wanted to know if their is a flue gas recovery system available for this boiler, if so what is the cost of supply and install and what benefits could i expect.
Hi i am looking at installing a worcester 34cdi . Will i be able to get a grant for a FGRS.?
I have an old (non-condensing) combi boiler and it seems I would get much better payback time by adding a passive FGHR unit than by replacing the boiler with a condensing one, due to the high cost of a new boiler. These devices can be bought for £300-£500 online, suggesting they never caught on, Is there a hidden catch? I can see the heat from the flue gases pre-warms the feed water, but presumably condensate is generated in the gas side of the device. What happens to it?
Hi There
Please can someone call me regarding the Flue gas heat recovery systems
Can I fit this to an old glow worm hideaway 120 gas boiler, as it’s not straight forward to update to condensing boiler because of location of the boiler.?
Hi, I would be interested in a heat recovery system for an old non condensing 30,000 kW home boiler. Pleas send me some infomation.
Jim